how to convert sag mill to ball mill

how to convert sag mill to ball mill

how to convert a sag mill to a ball mill

Evolution of SAG Mill Process Control at the Xstrata. with finer grind requirements that finally pushed the decision to convert the primary mill to semi autogenous grinding SAG in October 2005 The circuit delivered by the conversion project is shown in Figure 1 and included the SAG mill itself a new oversize recycle Crusher a double...

What's the Difference Between SAG Mill and Ball Mill ...

Difference Between SAG Mill and Ball Mill, from the working principle, application, structure, etc. Grind and blend solid or hard materials into smaller pieces by means of shear, impact and compression.

Putting a Ball or SAG Mill on Care and Maintenance

Mar 17, 2017  The mine is closed and now you need to know how to put the SAG or Large Ball Mill in care and maintenance does not have to be complicated to the point where you need bridge erection equipment for lifting a Mill (AG/SAG/Rod/Ball). You actually need to lift a car higher than a mill. All you need to do is jack the mill up about 1/2″.

SAG and Ball Mills - YouTube

Mar 13, 2015  About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy Safety How YouTube works Test new features Press Copyright Contact us Creators ...

Putting a Ball or SAG Mill on Care and Maintenance

Mar 17, 2017  The mine is closed and now you need to know how to put the SAG or Large Ball Mill in care and maintenance does not have to be complicated to the point where you need bridge erection equipment for lifting a Mill (AG/SAG/Rod/Ball). You actually need to lift a car higher than a mill. All you need to do is jack the mill

SAG Mill Ball Size Evaluator Evaluation Factors ...

Sep 10, 2017  Lets calculate/select/pick a new ball for your SAG mill. Now, lets suppose you have a SAG Mill and Ball Mill that are not drawing full kW Power. The SAG Mill has a “small” circulation load of oversize given be the 3/8″ trommel screen and the 1/2″ x 1 1/4″ discharge grates. The load of 4″ balls in this SAG

Converting a ball mill from overflow to grate discharge ...

Jun 23, 2020  Grinding mills, including SAG (semi-autogenous grinding) mills and ball mills, consume approximately 60-70% of the total energy cost of the entire mining operation. The mills are installed with large motors, up to 20+MW, which impart the required energy to successfully process many tonnes per hour and grind the rock to a powder size suitable ...

Semi-autogenous grinding (SAG) mill liner design and ...

ball-mill sized feed. Feed ore with a top size of up to 200 mm (8 in.) and water enter the feed end of a SAG mill through a feed chute; the ore is milled in the shell and milled product exits through grates and pulp lifters at the discharge end (Fig. 1). The discharge is screened and the undersize, typically less than 12 mm (0.5 in.), provides ball

Difference Between Ag Sag Ball Mill Rod Mill

How to convert a sag mill to a ball mill ball mills do a more uniform job of grinding because all the get price ball mill critical speed mineral processing metallurgy ball mill critical speed actually ball, rod, ag or sag is the speed at which the centrifugal forces equal gravitational forces at the mill.

Mill power draw models - SAGMILLING.COM

SAG mill models. Austin SAG model (hybrid phenomenological and empirical model) ... including the range of circulating load in the ball mill and the superficial velocity of pulp through a ball mill. ... Refer to the Measurement of power article for description of how to convert DCS indicated power to mill

Optimizing your SAG mill operation - International Mining

As a result, mines have shifted their emphasis in optimization from ball mills to SAG mills. The rock load in the mill essentially depends on ore characteristics and the discharge rate of broken particles through the discharge end. The discharge rate depends on how efficiently the

Modelling SAG milling power and specific energy ...

ness of the models. For a given mill to have a combination of feed size, ball load, mill speed and % solids will represent the total load. Ball Mill SAG Mill Scw Jb Pc % -6" +1" N/Nc Fresh Feed Water Water Pebble Crusher Screen Cyclones Sump Pump Fig. 1. SABC A/B milling circuit.

Grinding Circuit - an overview ScienceDirect Topics

The crushed pebbles fall directly onto the SAG mill feed belt and return to the SAG mill. SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed.

Overflow VS Grate Discharge Ball or Mill - Why Retrofit

Apr 24, 2018  If you do not need a deep primary grind, a retrofit/conversion might be of value. A very high impact opportunity to increase your ball mill tonnage. A conversion is cheap in price as you can read in the footer. The cost of a ball mill conversion from overflow to grate discharge is ‘fairly’ affordable at $65,000 for a 13′ x 15′ mill.

Gearless mill drives - Grinding ABB

ABB’s GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This ’workhorse’ for grinding operations combines a robust, service-friendly and fit for purpose design to provide highest throughput, reliability

What’s the difference of Ball mill, SAG mill, AG mill?

Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.

Model:Morrell Mi SMC SAG - SAGMILLING.COM

Morrell Mi (SMC) SAG ball mill Model. This is a SAG or AG mill plus ball mill model that estimates the specific energy consumption (E SAG) using the equations of Morrell (2004). Testwork Required. The SMC™ test, stored in the "DWT" testwork table (SMC is a Drop Weight Test). Bond ball mill work index.

Converting AG to SAG mills: The Gol-E-Gohar Iron Ore ...

Feb 01, 2012  Converting AG to SAG milling and grinding performance. An important prerequisite to convert AG to SAG mills was to assure that the mill fillings was above 20%. On two occasions the mill was crash stopped and the fillings were found to be 22 and 26%. To provide 5% (v/v) balls, 21 t balls with sizes and amounts shown in Table 2 were added. The ...

COMPARISON OF HPGR - BALL MILL AND HPGR - STIRRED

comparison of hpgr - ball mill and hpgr - stirred mill circuits to the existing ag/sag mill - ball mill circuits by chengtie wang b.eng., university of science and technology beijing, 2009 a thesis submitted in partial fulfillment of the requirements for the degree of master of applied science in

Converting a ball mill from overflow to grate discharge ...

Jun 23, 2020  Grinding mills, including SAG (semi-autogenous grinding) mills and ball mills, consume approximately 60-70% of the total energy cost of the entire mining operation. The mills are installed with large motors, up to 20+MW, which impart the required energy to successfully process many tonnes per hour and grind the rock to a powder size suitable ...

RoM BALL MILLS - A COMPARISON WITH AG/SAG MILLING

Converting the RoM ball mill to fully autogenous mills enabled the plant to pebble port the mill and utilise the spare capacity in the ball mills resulting in a good balance around the comminution ...

Evolution of SAG Mill Process Control at the Xstrata ...

FAG TO SAG CONVERSION PROJECT It was the combination of increased throughput targets associated with anticipated harder ore with finer grind requirements, that finally pushed the decision to convert the primary mill to semi autogenous grinding (SAG) in October 2005. The circuit delivered by the conversion project is

What’s the difference of Ball mill, SAG mill, AG mill?

Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.

Modelling SAG milling power and specific energy ...

ness of the models. For a given mill to have a combination of feed size, ball load, mill speed and % solids will represent the total load. Ball Mill SAG Mill Scw Jb Pc % -6" +1" N/Nc Fresh Feed Water Water Pebble Crusher Screen Cyclones Sump Pump Fig. 1. SABC A/B milling circuit.

What’s the Difference Between Ball Mill, Rod Mill and SAG ...

Mar 20, 2020  Ball mill: When the particle size of the product is less than 0.5mm, the grinding effect of the ball mill is greater than that of a rod mill of the same specification. SAG mill: The SAG mill has a wide range of feeding particle sizes and can process larger minerals, but at the same time, its output particle size is relatively larger.

Optimizing your SAG mill operation - International Mining

As a result, mines have shifted their emphasis in optimization from ball mills to SAG mills. The rock load in the mill essentially depends on ore characteristics and the discharge rate of broken particles through the discharge end. The discharge rate depends on how efficiently the

Gearless mill drives - Grinding ABB

ABB’s GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This ’workhorse’ for grinding operations combines a robust, service-friendly and fit for purpose design to provide highest throughput, reliability

(PDF) STARTLING EFFECT OF BALL SCATS REMOVAL ON SAG MILL ...

An increase of over 10% in mill throughput was achieved by removing the ball scats from a single -stage SAG mill. These scats are non- spherical ball fragments resulting from uneven wear of balls ...

how to set backlash ball mills - Wend-Ball mill,Stone ...

how to set backlash ball mills. SAG mill ball mill ring gear dual pinion drive systems variable speed the inching mode in the ABB drives are currently set to turn the SAG mill at about 10 of backlash phenomenon occurs between the pinions and ring gear

Simple SAG Mill - Official Feed The Beast Wiki

Jan 20, 2020  The Simple SAG Mill is a machine added by Ender IO. It uses Micro Infinity (µI) to grind (or mill) items into their crushed variants, like Ores into Dusts. The Simple SAG Mill has four output slots; recipes can have 1-4 different outputs, with different chances of obtaining those outputs. Similar to Ender IO's other Simple machines, capacitors cannot be used in the Simple SAG Mill, so its ...

Application of Operating Work Indices in Autogenous ...

SAG and the ball mill circuits (JKMRC, 1996). The phantom cyclone is used to classify the AG/SAG mill product into two products; the phantom cyclone overflow that is similar to the final ball mill product, and the phantom cyclone underflow is then used as an adjusted ball mill feed for the ball mill

Quantifying and improving the power efficiency of SAG ...

Feb 01, 1994  The Prediction of SAG Mill Product Size Distribution In a comminution circuit based on a SAG mill followed by a ball mill, the SAG mill product size is an important design parameter that needs to be established. This is necessary to fix the size of both the SAG mill, and the ball mill. Consider the following hypothetical example.